Chemical Feed Pump Sizing
Calculate metering pump output to achieve a target chemical dose in your process stream. Supports continuous feed and batch/slug dosing modes.
| Parameter | US / Imperial | Metric (SI) |
|---|---|---|
| Feed Rate | — | — |
| Feed Rate | — | — |
| Active ingredient | — | — |
| Product (as-is) | — | — |
| Annual consumption | — | — |
Continuous Feed Formulas
C_active (mg/mL) = (C_prod_% / 100) × SG × 1000
Q_process (L/min) = GPM × 3.785
Feed rate (mL/min) = Q_process × dose_mg_L / C_active
Feed rate (GPH) = mL/min × 0.01585
Feed rate (oz/day) = mL/min × 1440 / 29.574
Feed rate (lb/day product) = mL/min × SG × 1440 / 453.6
Feed rate (lb/day active) = lb/day_product × (C_prod_% / 100)
Annual consumption (gal/yr) = GPH × 8760
Batch / Slug Formula
Vol_product (gal) = system_vol × (C_target − C_current) / (C_prod_frac × 1,000,000)
- C_prod_frac = C_prod_% / 100 (product active fraction)
- Concentrations in ppm (mg/L), volumes in gallons
- SG correction: actual volume = vol_product; mass = vol × SG × 8.34 lb/gal
pH / Acid–Base Dosing Estimator
Estimate acid or base dose required to shift pH from a current value to a target value, accounting for alkalinity (carbonate buffering) and temperature. Based on the full carbonate equilibrium system.
| Parameter | Value | Units |
|---|---|---|
| Chemical dose required | — | meq/L |
| Dose as 100% pure chemical | — | mg/L |
| Product feed rate (mL/min) | — | mL/min |
| Product feed rate | — | GPH |
| Alkalinity remaining at target pH | — | mg/L CaCO₃ |
| CO₂ at target pH | — | mg/L |
Carbonate Equilibrium Constants (temperature-corrected)
T_K = (°F − 32) / 1.8 + 273.15
pK₁(T) = 6.352 + 485.0/T_K − 0.00884×T_°C
pK₂(T) = 10.329 + 863.0/T_K − 0.01273×T_°C
pKw(T) = 4787.3/T_K + 7.1321×log₁₀(T_K) + 0.010365×T_K − 22.801
Alkalinity → Carbonate Species
Alk_meq = Alk_mgL / 50.04
CT = Alk_meq / (α₁ + 2α₂ + [OH⁻]/[H⁺])
where α₁, α₂ are carbonate fraction terms at initial pH.
Acid Dose (mineral acid)
dose_meq = Alk_initial − Alk_final(pH_target)
Alk_final calculated from CT held constant across target pH.
Product Feed Rate
C_product (g/L) = % × SG × 10
Feed (mL/min) = Q(L/min) × dose_mgL_100pct / (C_product_gL × 1000)
- H₂SO₄: 1 meq = 49.04 mg 100% H₂SO₄ (diprotic)
- HCl: 1 meq = 36.46 mg 100% HCl (monoprotic)
- NaOH: 1 meq = 40.00 mg 100% NaOH
- Na₂CO₃: 1 meq = 53.00 mg 100% Na₂CO₃ (diprotic)
- Ca(OH)₂: 1 meq = 37.05 mg 100% Ca(OH)₂ (diprotic)
- CO₂: dose as mg/L CO₂; gas rate in lb/day via Q(MGD)×dose×8.34